Best 13 routers for perfect details

Top wood routers in comparison – for perfectly milled wood

With routers, wood and other materials can be processed optimally. A professional woodcutter is so versatile that it may be missing in any well-equipped workshop. These power tools are, unlike table milling, applied to the workpieces from above. Essentially, routers consist of a gearless electric motor, a collet chuck and a lifting basket with a lifting drive. They are mounted on durable base plates, which can be optimized with a sliding coating or interchangeable plastic sliding surfaces.

There are also light and small surface milling cutters held in the hand while working. For precise cutting of circles, curves and ornaments stencils and copying sleeves are offered. Today we present you the 13 best wood routers and show what advantages you can expect in the individual devices and what you should pay particular attention to before buying. Finally, read some useful tips on working with the router and valuable tips on the care and maintenance of surface milling machines.

1. Bosch Professional GOF 1.600 W – High quality

Bosch has always convinced home improvement and professional craftsmen with patented quality.

Bosch Professional GOF 1600 CE Corded...
  • Spindle lock and flat housing cover for fast router bit changes and easy adjustment work
  • Reinforced Column holder in the base plate for precise plunge-cutting function
  • Powerful 1600 watt motor with constant Electronic and soft start for material-specific working

Wood Router made by Bosch has made it among the best routers. The precision edger with its highly efficient LED lighting is particularly energy-efficient for safe operation. The best view of the work surface is ensured by the transparent sliding plate, while the high-power LEDs illuminate the entire work surface in the field of vision to save energy. The machining of different woods with this Bosch router is highly suitable for the material, the powerful motor is equipped with a soft-start function and features Constant-Electronic.

With a weight of almost six kg, the shapely surface milling machine fits well in the hand and also allows longer work to be carried out comfortably and without tiring the handyman. The blue-silver woodcutter has dimensions of 44 x 39 x 36 cm and is operated via a long cable directly to the mains. The flat housing cover and the practical spindle lock enable a quick change of the milling heads at any time and allow easy adjustment work. The base plate has a reinforced column holder and has a completely accurate dipping function. A precise milling depth adjustment can be set up to 1/10 millimetre, the technology patented by Bosch inspires craftsmen and DIY enthusiasts worldwide.

Bosch offers a lot of high-quality accessories for routers, the tools are extremely robust and can withstand all requirements. The relatively high purchase price pays for itself after a very short time, since the losses are reduced compared to low-cost providers by a multiple. Wear is of course expected, but in general, Bosch routers last longer and provide more working hours before something needs to be replaced.

2. Hitachi M12VE/J6 1/2-inch router

Especially pleasant to guide thanks to the ergonomic design.

Hitachi M12VE/J6 1/2-inch Variable speed...
  • Powerful 2000W Motor (230V)
  • Light Weight & Compact Design
  • Adjustable handles can be set for optimum user comfort.
  • Variable speed motor with constant speed control
  • Convenient variable speed dial

If you are looking for a powerful engine, the Hitachi wood router is the right choice for you. Users are impressed with exact milling results thanks to individual setting options of the technology. For example, the speed can be adjusted manually, thanks to the integrated speed electronics. In this case, special attention can be paid to the special requirements of the various materials and worked to suit the material. The penetration depth is separately adjustable, the device has a unique micro-fine adjustment. Thanks to the excellent spindle lock, individual cutters can be exchanged very quickly and easily, making operation even by laymen possible.

Ease of use is a top priority at Hitachi and so this electric router has comfortable soft handles for comfortable operation. A special locking mechanism ensures precise and extremely safe working. The workplace is kept clean as far as possible thanks to the connection for dust extraction. It is not necessary to work wood with protective measures such as mouthguards or goggles, which supports the enthusiastic craftsman in his freedom and flexibility. Especially for allergy sufferers, it is of particular interest to avoid dust in the air.

The practical router is supplied with a comprehensive range of accessories and is therefore in the price/performance ratio very far ahead. Worthy of note in this device are the six cutters in different thicknesses, which must be purchased separately from other routers. At approximately seven kilos, this cutter is rather heavy and suitable for static use in the basement or the upper workshop. With product dimensions of 19.2 x 38 x 40 cm, it is nevertheless handy and can be transported without difficulty if required.

3. VonHaus router wood cutter

Large milling headset is supplied at no extra cost.

VonHaus Compact Deluxe Palm Router Saw -...
  • Compatible with bits with a 1/4” or a 3/8” shank
  • 710W - Variable speed control
  • Complete with 2 bases: plunge & trimmer
  • Chuck Collet Diameter 1/4”, 3/8” – comes with tool bag

The handy router from the house VanHaus has a powerful engine. The cutting of thick and hard woods is easily possible, we also convinced the milling base plate with a size of 15 x 11 cm. In this device milling cutters with a diameter of 6 and 8 mm can be used, the maximum milling depth is 40 mm, a good average of the devices. At delivery, 12 routers are included as accessories in the package, creative work with wood can begin immediately. In addition, screwdriver inserts are included in the scope of delivery, a slot milling is easily possible with this ergonomic router.

The VonHaus wood planer is very user-friendly, with an easily accessible adjusting wheel, the milling speed can be infinitely adjusted while working. The milling depth can also be set quickly on the large handles, and the tool change is quick and easy thanks to the integrated spindle lock. Sample stencils can be re-routed efficiently with the supplied copier sleeves.

4. Makita DRT50ZJ Multifunction Router

Makita DRT50ZJ Router Trimmer, 18 V,...
  • Push button with lock On/off
  • Aluminium base for durability and accuracy
  • Aluminium housing
  • Connectable to dust extractor
  • Collet capacity 3/8"and 1/4"

The battery-powered multi-functional wood router is supplied with several milling modules, it has bright double LEDs, which save the battery performance. The hand-held milling machine is compact, which is mainly due to the brushless motor, this also protects the battery and allows sufficiently long running of the surface milling machine. Different attachments are available for various applications, enabling precise milling.

No splintering of wood thanks to constant electronics and the proven soft start! This Makita multifunction milling machine also convinces us, because it weighs just over 500 grams. If a heavy-duty battery is installed in the sturdy aluminium housing for increased service life, the weight of the hand router increases accordingly. The operating voltage of the lithium-ion battery is 18V, it can be achieved by the device up to 30,000 revolutions per minute at idle.

The Makita router measures 40 x 40 x 60 cm and accommodates tools of 6 mm and 8 mm. In the specialized trade and well-assorted hardware store, the courageous do-it-yourself enthusiast always finds a wide range of accessories for Makita surface milling machines. On the internet, when ordering additional spare parts, you can usually save some money.

5. Makita router 2300 W incl. Various accessories

The Makita woodcutter is supplied with a variety of accessories.

Makita RP2301FCXK/2 Plunge Router with...
  • Variable speed
  • Soft start
  • Constant speed under load
  • Electric brake
  • Double insulation

This professional surface milling machine impresses with a power consumption of up to 2,100 watts and an idling speed of up to 22,000 revolutions per minute. Pleasant working with wood is ensured by the sophisticated constant electronics, a soft start prevents unwanted splintering of wood. Thanks to ergonomic handles, the Makita router is easy to hold and can also be used over the wood for a long time.

The package includes a finely adjustable rip fence, as well as a comprehensive set of accessories included. Collets, clamping sleeves, washers and screws are not expensive to buy, also a high-quality Aubsaugadapter for clean working is included in the set. A shapely storage case completes the package, the Makita router can be easily taken anywhere. The high-quality case insert ensures that the extensive accessories remain neatly in place and do not damage the surface milling machine or scratch the paint.

The professional wood router is just over six kg in weight in the upper level, with a dimension of 15.5 x 29.4 x 31.2 cm is a relatively large surface milling machine. Laypersons quickly find their way into the operation after a brief introduction to the subject. The Makita trimmer quickly leads to optimum results in demanding woodworking.

6. Einhell router TE-RO 1255 E – Clean working

Clean working is possible at any time with the Einhell.

Einhell TE-RO 1255 E 240 V Electronic...
  • Includes 6 mm and 8 mm collet
  • Integrated dust extraction adapter
  • Electronic speed control
  • Spindle lock for simple cutter change
  • Infinitely adjustable cutting depth

The powerful woodcutter is supplied with a comprehensive accessory set, in addition to collets, compass point and a high-quality copying sleeve are also all the necessary tools for a light cutter change included. With the robust chip shield and the functional vacuum cleaner adapter, clean work is effortlessly possible at any time.

With the low-noise Einhell wood router, the speed can be infinitely adjusted via a handy electronic control unit, so that the milling cutters can be optimally adapted to the different materials. Thanks to the ergonomically shaped, wide soft handles, the woodcutter fits well in the hand and is pleasant to use. With a weight of just 4.1 kg, it also enables long-term woodworking. We appreciate that the router is operated with a convenient power cable, a troublesome battery replacement is omitted in this professional device.

With product dimensions of 27 x 16 x 27 cm, Einhell’s router is easy to handle and easy to transport. Even in the small hobby workshop finds the powerful router easily playful. An advantageously placed cable clip ensures after work that the hand router can be stowed safely and immediately available again on the next use, without the power cable has to be unravelled long. We were particularly impressed by the innovative revolver stop, with additional fine adjustment for the milling depth. The readjustment succeeded exactly, the depth is fast and easily adjustable, which leads to particularly precise work results.

7. Bosch router POF 1400 ACE – for beginners and professionals

With quality products from Bosch, beginners and professionals achieve outstanding milling results.

Bosch POF 1400 ACE Router
  • Enhanced ergonomic design with softgrip for convenient and safe working, integrated work light, dust...
  • The Bosch constant electronic keeps the selected speed constant at all times and ensures high cut...
  • Routing depth fine adjustment, accurate to 1/10 mm, easy and fast router bit changes due to...
  • Bosch SDS system enables easy, tool-free insertion of the template guide
  • Material-specific preselection of the speed with setting wheel and accelerator switch

Bosch has always stood for quality and safety when working. Therefore, it is hardly surprising that once again a device from Bosch made it to the top on the range. Do-it-yourselfers are pleased with the high functionality of the devices and machines from Bosch, and if problems arise, the company offers extensive support. If something goes wrong, spare parts can be easily reordered in any well-stocked hardware store or directly on the Internet, the warranty services go beyond the average measure of other providers.

This professional router allows hobbyists maximum creativity and offers increased comfort when working with different types of wood. Thanks to the integrated spindle lock, the change of cutters is easy even for the inexperienced and without a lot of time. The cuts can be precisely made to exactly 1/10 mm with this wood router, thanks to individually adjustable milling depth adjustment. The heart of the discerning home improvement beats higher with this first-class BOSCH router. For a clean working environment, this machine has a connection for dust extraction.

Not only allergy sufferers appreciate dust-free work. With a weight of less than four kg, this router is in the middle range, the output power of 650 W is impressive. The price-performance ratio is ideal, the tiller is supplied with an extensive accessory set. We were convinced by the Bosch router POF 1400 ACE in all respects. We also consider the product dimensions 34.7 x 7 x 22 cm to be optimal for working effectively with wood.

8. Makita RT0700CX2J router and trimmer – professional woodworking guaranteed

The surface milling machine has no connection for dust extraction!

This Makita Multifunctional Trimmer is a top-of-the-range device ideal for professional woodworking. Its power consumption is 710 W, which makes it clearly superior to other home cutters. The Makita wood router is versatile for a wide variety of uses, including four different base plates, also made of aluminium. Trimming and milling are possible with this device at the highest level. The multifunctional milling machine works comparatively quietly. Craftsmen benefit from robust housing and can work with this machine very precisely and accurately. Milling is fun! The tool is easy to change, thanks to the integrated spindle lock. The versatile accessory set contains everything needed for sophisticated woodworking.

Since a professional contour guide, clamping wrenches and pliers and a high-quality rip fence do not have to be expensive to buy, the Makita multifunctional milling machine is absolutely convincing in its purchase price. The package also includes collets in various sizes, which allow the user to work on thick wood panels. A pivoting base plate and the submersible base plate complete the exclusive set. In the shapely and robust transport case, the router can be taken very well and safely wherever its use is required. The sturdy case prevents the housing of the machine from being damaged by small spare parts. At just under two kilos, this tiller is a true lightweight and ideally suited for use at various locations. The weight saving was ensured above all by the use of aluminium, which replaces heavier metals in this tiller excellently. With its handy size of 29 x 40 x 29 cm, it can be stowed away space-saving in every boot.

9. Silverline 264895 – 1500W for creative milling shops

A transport case is available for sale separately!

Silverline 264895 - 1500W DIY ½”...
  • Four collets (1/2 inch, 1/4 inch, 8 mm and 12 mm)
  • Variable speed and soft start. This router can be mounted to a router table, provided you have...
  • 50 mm plunge depth with fine adjustment diameterl and 7-stage turret stop
  • Includes 30 mm guide bush plate
  • Includes parallel, circle, roller guides and measurement bar

Creative woodworking is easily possible with this powerful and infinitely variable surface milling machine. In normal operation 6,000 – 26,000 revolutions can be achieved, whereby the wood chipper can be safely guided by the ergonomic and comfortable handles at any time. The Silverline router provides a useful micro-adjustment for the milling depth, thus ensuring precise machining of wood.

In the design of the surface milling machine, particular attention was paid to user-friendliness, the transparent chipboard provides additional protection at work. The cutters are particularly easy to replace, tools are not needed. The tool holder is located on this comfortable router with an easy-to-use spindle lock, a guide rail for easy use is included in the package. Thanks to the 3 m long power cable, the modern do-it-yourself enthusiast also works flexibly on the large milling table or on his own construction site.

The blue woodcutter can be transported very well with a product dimension of 36.5 x 31.6 x 15.8 cm and can easily be stored in any well-stocked tool cabinet. At less than four and a 0.5 Kg, it is in the good average of the routers compared here.

10. DeWalt Router 1.100 W for dust-free milling

Easy tool mounting and dust-free milling possible.

Dewalt DW621KT-QS Oberfraese 1110 Watt...
  • Full wave electronics with constant speed control: guarantees uniform milling pattern due to stable...
  • Milling basket guide in die-cast aluminium housing: for precise and smooth guidance of the two...
  • Easy head change: spindle lock for easy and quick cutter changes; soft start: prevents the machine...
  • Manufacturer's warranty: 3 years when sold and dispatched by Amazon. For sale and fulfillment by a...
  • Box contents: 1x router, 1x parallel stop with fine adjustment, 1x suction adapter, 1x collet (8...

It is extremely precise when working with the DeWalt surface milling machine. This is not least ensured by the two milling basket columns in the robust die-cast aluminum housing. The change of cutters is easy even for beginners thanks to the easy-to-use spindle lock. Precise cuts can be made thanks to individually adjustable cutting depth adjustment, whereby the fine adjustment can take place in the range of 0.1 mm.

Especially in this professional wood milling machine, we noticed that the workpiece is very visible at all times and from all sides. The operating elements are ergonomically arranged and easy to reach during all working steps. A clever extraction system is integrated into the milling basket column, which makes a significant contribution to keeping it clean and accurate. The supplied accessories ensure that the hobbyist can get started straight away, there are no expensive spare parts to buy. A fitting assembly key is conveniently included in the delivery.

At about three kg, the DeWalt wood router is a real lightweight, which is mainly due to the use of aluminium in the housing. Compared to the other routers it is noticeable that the engine only has a power of 620 watts. The black, yellow surface milling machine has a product dimension of 9.5 x 10.7 x 2 cm and is easy to transport. It can idle speeds of up to 24,000 revolutions per minute can be achieved.

11. Wolf Router 1200 W – The Lightweight

Wolf 1200 Watt 230v Variable Speed...
  • Powerful 1200W, 203V variable speed motor
  • Plunge cutting depth: 52mm
  • Supplied with: 6mm, 8mm and 1/4” collets
  • Adjustable depth stop control and gauge
  • Supplied with dust extraction port

Precise woodworking is made possible by the powerful 1,2000 Watt motor, as well as the revolver depth stop with seven steps for the finest individual settings of the milling depth. The shapely surface milling machine has ergonomic soft handles, which ensure craftsmen and hobbyists safe working with high comfort. The Wolf router is equipped with a 2-pillar guide, precise milling is possible even for beginners at any time.

The yellow woodcutter weighs less than 6Kg and can be used practically in network operation, no batteries are needed, the router can be used immediately at any time. With product dimensions of 29 x 27 x 16 cm, the device can be flexibly used in several locations, the handy woodcutter can easily be used in small workshops.

Clean work is possible thanks to the transparent chip protection, which glides easily over surfaces. In the immediate vicinity is also the connection for an external suction device for dust-free woodworking at a high level. For increased safety continues to provide a switch with switch-lock. Changing tools and milling heads is easy and effortless due to the spindle lock integrated in the router. All commercially available collets with a diameter of 6 mm and 8 mm can be accommodated, compass and copier sleeves are already included in the accessory package.

12. Triton MOF001 Dual Function Precision Router, 1400 Watts

Directly connect the vacuum cleaner and dust-free milling.

Triton MOF001 Dual Mode Precision Plunge...
  • Collets: 1/4 inch and 8 mm
  • Through-base, single spanner action bit change
  • Variable speed, soft start and safety switch
  • Free plunge, handle winder plunge and micro adjuster
  • Dust extraction port

Included with this high-precision router from the well-known manufacturer Triton are a table height adjustment crank, a multifunction stop and collets in the size of ¼ inch Collet and 8 mm. In this surface milling machine, a router change is easily possible through the base plate, but only a single key is needed. The processing of wood is particularly safe, thanks to the safety on / off switch and the electronic speed control; the soft start protects the wood and prevents damage to the groove.

The comfortable free-hand grip provides adjustment options for the milling depth with fine adjustments. A practical vacuum cleaner connection ensures clean and dust-free working, the purchase of a special suction eliminates this router since any standard vacuum cleaner can be easily connected and used. In the woodcutting comparison, the Triton milling machine occupies a special position.

At 18Kg, the Triton surface milling machine is the heavyweight in our product comparison, with a size of 25.9 x 32.8 x 29 cm it is comparatively large. The engine of this precision router delivers powerful 2.25 hp and has a power output of 1,400 watts. Triton’s surface milling machine is designed for home use and requires quick replacement parts in continuous operation. For commercial use, other routers are eligible, which are significantly higher in price than the models for do-it-yourselfers.

13. Triton TRA001 Dual Function Precision Router, 2400W

Delicate milling without splinters thanks to the soft start of the woodcutter.

Triton TRA001 - 2400V Dual Mode...
  • Includes ½" imperial and 12mm metric collets
  • Electronic speed control ensures a fine finish on all materials
  • Variable speed, soft start and safety switch
  • Includes a plunge, a handle winder plunge and a micro adjuster
  • Dust extraction port

With this functional router, hand and Heimerker acquire about the highest level of quality available on the market worldwide. The professional Triton double-function milling machine was developed by carpenters who are professionally familiar with the requirements for a router. Users of this device benefit above all from the hitherto unique possibility of easy switching between rack and pinion mechanism and freehand milling, which is easily possible with just one hand.

A router change can also be achieved through the base plate of the precise Triton router, requiring only a single key. Fine adjustments are possible at any time, the tiller has a comfortable free-hand grip and a practical adjustment handle. Woodworking at the highest level is guaranteed at any time with this high-performance milling machine, the safety on/off switch offers special protection. The soft start protects the workpiece from chipping, and an electronic speed control helps every home improvement person achieve an optimum milling result.

The machine has dust extraction nozzles, a particularly clean working is the focus. The weight of six kg is due not least to the powerful 2,400-watt motor, with a dimension of 45.3 x 34 x 27.9 cm, the precision milling machine is also rather large. It reaches speeds between 8,000 and a maximum of 21,000 revolutions per minute, precise work can be done here in a relatively short time. The three-level height adjustment system contributes significantly to optimal handling. The Triton woodcutter is one of the most comfortable routers from our comparison.

What to look for before buying a wood router

Routers are cheaper to buy than milling table, if necessary, they can be easily transported and used on their own construction site or in the workshop of friends or family. Surface milling machines are offered in very different price ranges. Which investment is worth, the demanding home improvement decides to take into account his requirements and the consideration of what is to be produced with the woodcutter. How precise must the milling cutter be adjustable? How deep should the workpiece be penetrated and what stroke is needed? For furniture that is not only sturdy but also visually appealing, the skilled craftsman probably does not come around a model of the upper price range. Even hobbyists should think about the diameter of the cutting edge, Which blade length is useful without shaft and which overall length including shaft is needed, also, of course, the shaft diameter. Routers only have a small radius for circular cutting, and different models can be compared in advance. In addition, the number of teeth can provide additional information as to whether the milling work can be performed as precisely as desired.
Beginners can achieve the best results with simple milling machines and exercise the guidance of the devices on light surface milling machines. If you have already gained practical experience, you will also achieve satisfactory milling results with a professional router.

First purchase of a router

For beginners with little practical experience are surface milling with a power of about 700 – 1,000 watts. With this engine power, especially soft wood types can be worked well, which are ideal for practicing beginners. With more powerful engines starting at 1,400 watts, it is also possible to work hardwoods, such as ash, oak or beech. The routing of the router is not so easily possible with hard wood types and with a heavy machine, the handy do-it-yourselfer ideally could already have first experiences with lighter routers and soft woods.

You should also pay attention to this when purchasing a surface milling machine

How often will the router be used? If cheap devices are used in continuous operation for woodworking, it often leads to high wear of the individual parts. If you want to use your surface milling machine frequently over a longer period of time, you save money with the purchase of a more expensive model from a well-known manufacturer. However, for every handyman and DIY enthusiast, it is very important that the machine fits well in the hand and is easy to guide. If the wood cutter is too heavy or too unwieldy, it will quickly lead to physical fatigue while working and work pieces are often not completed.

Working with the wood router

Anyone who works with different milling depths and wants to guide the router precisely over the workpiece needs a bit of practice. For home use, it is recommended to start with a light surface and gain hands-on experience. There should be adjustment options for the depth of the milling work, it is particularly comfortable with wide and comfortable soft handles. Freehand milling, possibly with guide aids, is the best way to get started. If beginners have achieved good milling results with trial workpieces in this way, they can dare to make milling to size with variable milling depth. For artistic ornaments is the purchase of an expensive professional router, for these devices and activities, however, a particularly steady hand and a certain amount of practice is needed. We advise beginners.

The rip fence and what it is needed for?

There is no do-it-yourself around a rip fence that would like to cut precise grooves into the wood with millimetre precision. In workpieces with straight edges, grooves can be cut with millimetre precision using a high-quality rip fence, as well as rebates or profiles. The distance to the edge of the workpiece is individually adjustable easily. If a fold is to be milled, it makes work easier when split guide rails are attached to the router for work. If the craftsman wants to mill into the workpiece edge, a second rip fence with thumbscrews can be attached to the woodcutter. In this way, even at this otherwise difficult to reach place comfortable to edit the wood.

What is a router guide rail used for?

Commercially available guide rails with a set of hole rows make it possible to drill rows of holes at standardized intervals. Most accessory packages of the products compared by us already contain professional guide rails for routers, but they are also available for sale at well-stocked specialist retailers. With these special guide rails can be made in no time recesses for shelves of cabinets, also spring cup hinges can be fixed in this way.

Copy sleeves for routers

A recessed grip or a curved profile is difficult to work freely in the wood. For this purpose, various copying sleeves and templates are available, which are usually made of sturdy plastic or wood. So that the cutter does not cut the copy sleeve, a recess for guiding the milling heads is attached to the top. This makes it possible to precisely travel along the given shape during milling and to rework the desired profile 1: 1. A copy sleeve is colloquially referred to as a copy ring or copy flange. Depending on the circumstances of the milling head such a copy template can also be mounted below the workpiece. This is especially the case when the ball bearing of the milling cutter is below the cutting edges. A copy template can either be attached to the workpiece with two small screws, but the use of double-sided adhesive tape is often sufficient. The advantage here is that the workpiece is not damaged.

Attach an angle stop to the router

In order to be able to mill into the edge of workpieces, an angle stop or, depending on the manufacturer, an angle arm can be mounted on the workpiece. This device is ideal for safely guiding the router, for example, to engage fittings or grooves for edge band with web. Also required for flat dowel grooves can be easily made with an angle stop, in conjunction with so-called Umleimerplatten they are also always used when flush trimming is desired. This is the case, for example, with overhanging overlays. Although these milling operations can also be carried out with conventional milling heads, finer and, above all, more precise milling results are achieved with flush milling cutters, which are milling cutters with a ball bearing.

Circle for surface milling

To mill exact circles, a bar compass (or circle guide pin) is required. Although it is possible to provisionally make a template for this type of milling, best quality milling results are achieved with this professional accessory. The circle for a router can be thought of as a sharp metal pin forms the axis of rotation around which the hand router can then be precisely guided around. A bar compass is attached to the surface mill in the same way as a rip fence. If the workpiece should not be damaged by a puncture in the middle of the circle, the clever DIY enthusiast can do the following: Simply stick a small wooden cube in the center of the circular area with a strong double-sided adhesive tape. The radius must be minimally adjusted due to the height difference, as long as your workpiece tolerates no deviation by a minimum amount. Now you can simply prick into these wooden cubes and precisely mill them – your workpiece remains completely intact. Then simply remove the cube again and free the wood from any glue residue.
Surface milling machines can be upgraded to real all-rounders in the workshop with a variety of accessories. Which components are really needed depends on the quality requirements of the milling work and also depends on the extent of the milling work involved.

Tips that make the work with routers easier


Surface milling is primarily used to cut edges in wood or to make recesses for dowels. With a high-performance surface milling machine, precise grooves are incorporated into the wood surface, for example in a cabinet as a door guide. For this, it is very important that the milling depth can be individually adjusted to the woodcutter. The experienced hobby handyman also makes elaborate ornaments with routers and thus embellishes his furniture. There are few hand wood routers for wood on the market that have been specifically developed by carpenters. With these machines, professionals have planned in advance high-performance routers that meet the daily requirements for excellent woodworking. On the one hand, it is about the gentle processing of materials, without causing cracks and unsightly frayed edges on the grooves. Furthermore, it is important that the hand routers can be operated for a longer period without the craftsman fatigued. Most grooving cutters have ergonomic and extra-wide handles so that the wood chipper can always be guided comfortably and safely over the milling table.

The perfect surface milling machine should:

  1. meet the requirements for milling work
  2. lie well in the hand
  3. be guided comfortably
  4. Do not tire the do-it-yourself too much at work
  5. can be easily transported if necessary
  6. If necessary, the matching accessories included in the delivery
  7. have the right speed for the wood to be processed

Milling precisely with the wood cutter

Experts advise choosing a slow start at the beginning of the milling work. Most modern wood routers have special settings for slow milling of the workpiece. If initially too much wood is removed at one go or the milling head is pressed too deeply into the material, precise cuts are often not possible or the milling result is not satisfactory since the wood splits. It is worthwhile for beginners to familiarize themselves with the instructions in the manual of the surface milling machine before they start to process wood. Even professionals are well advised to read the specifications of a newly purchased router.

How the milling direction affects the milling result

Absolutely the milling direction should also be considered. A distinction is made between synchronous milling, in which the direction of rotation of the milling cutter in the feed direction, and countercurrent milling. If the cutter is guided against the running direction of the milling head, the material removal can be better controlled. Particular attention should be paid to the speed of the feed at this point: If the milling cutter does not turn fast enough, it can lead to unsightly and unwanted discoloration on the material. However, if the cutter is loaded too heavily and constantly operated at the highest possible speed, signs of wear occur more quickly. High-quality cutters are expensive, and these costs can be easily avoided by using the surface milling machine correctly. Important notes on speeds and settings can be found in the handbook of the respective hand router, these vary from manufacturer to manufacturer and often differ from each other, so that in any case, in any case, a look at the instructions is recommended for a new model. The correct speed depends on the hardness of the wood to be processed, an overview supply most manufacturers directly. Alternatively, this information can easily be researched on the Internet itself. An overview is provided directly by most manufacturers. Alternatively, this information can easily be researched on the Internet itself. An overview is provided directly by most manufacturers. Alternatively, this information can easily be researched on the Internet itself.

  • Direction of rotation of the milling cutter in feed direction for rapid material removal over large areas
  • Counter-milling for filigree milling and ornaments
  • Adjust the speed to the material

Maintain the router and make minor repairs to the surface cutter yourself

The end mills of a router have to endure a lot: hardwood, high temperatures at work and resin escaping from the wood cause them problems. In order to minimize wear and to counteract failures, it is recommended to thoroughly clean the milling heads after each use. For example, do-it-yourselfers always have their tools ready for use and ready for use, and damage can easily be detected. Slight signs of wear on the milling cutters are normal, the tool does not always have to be replaced. But if there are strong cracks in the metal and threatens to break the end mill, a spare part should be purchased. This helps to keep the surface milling machine in good condition and to avoid damage that can be caused by broken milling heads.

Take care for long functionality and low wear

From time to time, the complete router should be completely cleaned to maintain its functionality. However, do not remove any sealed screws, if any, as this will invalidate the statutory warranty. However, various parts of a surface milling machine can be replaced independently. The “loose” parts can be checked for wear and breakage with regular cleaning. Ergonomic soft handles, in particular, retain their comfort and stability longer when they are regularly cleaned and maintained. As far as possible, no harsh cleaning agents should be used for cleaning as these could attack the sensitive surface and make it porous. It is best to keep to the care of the router exactly to the information in the instructions for use. If damage occurs within the warranty period, handyman and do-it-yourselfers have the option of having it exchanged by the manufacturer for free. For this, it is usually not necessary to send in the complete woodcutter. After the warranty has expired, the hobbyist himself is responsible for the replacement, also financially. Most wood routers manufacturers offer extensive service and friendly customer support. Competent employees on the phone help to find the right spare part, often inquiries can also be made by e-mail. also financially. Most routers manufacturers offer extensive service and friendly customer support. Competent employees on the phone help to find the right spare part, often inquiries can also be made by e-mail. also financially. Most routers manufacturers offer extensive service and friendly customer support. Competent employees on the phone help to find the right spare part, often inquiries can also be made by e-mail.

Collets and what to pay attention to

The wear parts of a surface milling machine, which, apart from the milling heads, must be replaced most frequently, include the collets. They absorb the most pressure while working and are therefore heavily loaded. If the collets break, accurate work with the router can no longer be guaranteed and the milling heads no longer run precisely round. Collets can be slotted on one side, these can be easily removed from the surface milling machine. High quality collets are often slotted several times, on different sides. When removing, the do-it-yourselfer should note that when opening the collet several times comes to a resistance: This is completely normal. If the union nut is completely loosened, the cutter can be easily removed. When inserting milling cutters, this second resistance does not occur, which is why inexperienced do-it-yourselfers are sometimes unsure when first exchanging the collets. It is essential to ensure that the collet snaps into the nut correctly. Otherwise, the milling cutter can become so wedged during operation in the surface milling machine that it can later only be removed with massive effort. In such a case, it can damage the cutter itself, also the collet can be damaged so that it is unusable and must be replaced. Not least, the spindle of the router can be affected, so extensive repairs on the device are needed. With a regular maintenance and care, as well as with a prudent use of the items,

  1. Collets have a number of resistances when removing, but not when inserting.
  2. Defective cutters can damage collets and the mill itself.
  3. Collets are one of the most common wear parts of a milling machine.
  4. Consistent maintenance of the woodcutter keeps the collets in good condition.

Safety first when working with woodcutters

Cleanliness in the workplace is particularly important not only for people with allergies. If you have problems with the respiratory tract, you can also wear a mask to avoid inhaling any disturbing particles of wood. In addition, when working with the router always protect the eyes with appropriate safety goggles. So that the workshop or the hobby room, in which the surface milling machine is operated, do not become too dirty, many devices can be fitted with suction devices. Before purchasing, it should be considered whether this makes sense and is needed. Especially small woodcutters do not always have appropriate connections and adapters to suck dust directly when working on the wood.

Last update on 2020-10-27 / Affiliate links / Images from Amazon Product Advertising API